Machining service

CNC plastic turning services

A plastic part being turned in the chuck of a CNC lathe

We CNC turn round parts from engineered plastics, plus aluminum, brass and bronze, on five CNC turning centers and an engine lathe, run by lathe specialists with decades of experience. Our twin-spindle, live-tooled setup adds milled features in the same cycle. One prototype to recurring production.

Equipment
5 + 1
CNC turning centers, plus one engine lathe
Live tooling
1 cycle
Turned and milled on a twin-spindle, live-tooled setup
Critical dimensions
±0.002"–±0.005"
On critical dimensions, depending on the plastic
People
Since 1986
Lathe specialists with decades of experience

Anatomy of a turned part

Turned features, plus milled ones

The part spins while the tool cuts, so turning suits anything built around one axis. Our live-tooled setup adds the features that aren’t round. Pick one to see how we machine it.

DIAGRAM: turned part on its axis with numbered callouts 1–8 matching the list (labels only, no dimensions)

Turned

Milled, same cycle

Outside diameters and faces

How we machine it: turned on the main spindle, with critical diameters held to your tolerance.

Shoulders and steps

How we machine it: each step turned to its diameter and position in the same setup as the outside diameter.

Grooves

How we machine it: cut to width, depth and position, including O-ring and retaining-ring grooves.

Bores and inside diameters

How we machine it: bored through or blind in the same setup as the outside, so the two run true.

Cross holes

How we machine it: drilled with live tooling while the part is still held, so they stay true to the turned features.

Flats

How we machine it: milled in the same cycle, oriented to the other features.

Slots and keyways

How we machine it: milled to width, depth and length without moving the part to another machine.

Off-center hole patterns

How we machine it: drilled on the bolt circle with live tooling, indexed to the turned features.

Twin spindle, live tooling

What the setup adds

Many round parts also need features that aren’t round. Here’s how live tooling handles both.

  • Main spindle

    Holds and turns the part, cutting its diameters, faces, grooves and bores.

  • Live tooling

    Driven tools in the turret mill and drill flats, slots and cross holes while the part is held.

  • Second spindle

    Takes the part over so its other end can be machined too.

Round parts with milled operations can be produced in one cycle. Whether yours suits it depends on its geometry and size, so we review it from your drawing. Parts that need more milling go to our milling department.

CNC milling

Precision in plastic

How we hold size in plastic

±0.002"–
±0.005"
On critical dimensions, depending on the plastic.

Plastic moves differently from metal on a lathe. Our lathe specialists plan every turned part around it, and confirm the critical dimensions with your quote.

Why it depends on the plastic
  • Diameters

    Heat from cutting can change a plastic diameter as it’s cut.

    We plan feeds, speeds and finishing passes to manage that heat on critical diameters.

  • Wall

    Thin sleeves and bushings can flex under the chuck and the tool, which affects roundness.

    We hold and cut thin walls so they come off round.

  • Length

    Long, slender parts can push away from the tool along their length.

    We support long parts through the cut to keep them straight.

  • Grade & stock

    Some plastics, such as nylon, take on moisture and change size. Rod, tube and blanks are held differently.

    We allow for how each grade behaves, and choose the stock form and workholding to suit.

The CDS shop floor in Aurora, Illinois

The turning department

Lathe specialists, on real machines

  • Five CNC turning centers and one engine lathe
  • A twin-spindle, fully live-tooled setup
  • Lathe specialists with decades of experience
See the facility

Round parts we turn

Find your part

All 36 part types

What shape is your part?

Disc or flat ring

Faced to thickness, with the bore and any sealing faces turned, holding flatness and thickness.

Solid round

Turned from rod with steps and grooves. Cross holes and flats can be milled in the same cycle.

Wheel

Turned true so it runs without wobble, with grooves or a crown cut in the face and the bore sized to the shaft or bearing.

Prototype to production

From first part to repeat runs

One shop from the first part through the production run, so the parts you approved are the parts you keep getting.

  1. One prototype

    A single turned part to check fit and function before you commit.

  2. Revisions

    Changes made as the design settles, from your updated drawing.

  3. Production runs

    Recurring runs of the approved part, turned the same way each time.

  • Specs kept for reorders Specifications and CAD files kept, so the next run matches the last.
  • Hardware fitted O-rings, retaining rings, threaded inserts and other standard hardware fitted before shipping.

Getting a quote

Start with what you have

Any one of these is enough to start a turning quote. Pick yours to see what’s useful.

A drawing or CAD file

We turn to your drawing.

Useful if you have it

  1. Drawing and revision
  2. Plastic, if specified
  3. Quantity
  4. Timing you need

Upload files with your quote request.

The old part

Send the old part and we’ll work from it.

Useful if you have it

  1. What it fits on or in
  2. The plastic, if known
  3. Quantity

Measurements and photos

Send what you know. We’ll take it from there.

Useful if you have it

  1. Rough diameters and length
  2. A photo of the part
  3. Quantity

Upload files with your quote request.

Buyer questions

CNC turning FAQs

Something else? Call (630) 904-2525.

Send the drawing and we’ll confirm fit with the quote. Diameter, length and wall all play a part.

Yes. We turn aluminum, brass and bronze alongside engineered plastics. We don’t machine steel or stainless.

Timing depends on the part, material and quantity, and comes with your quote. Quick turnaround is possible on many jobs. For an emergency breakdown, ask about our expedited service.

Expedited service

Emergency breakdown?
Call the shop.

When a breakdown can’t wait, ask about our expedited service. Tell us the part and when you need it, and we’ll work through the timing with you.

About expedited service
Call(630) 904-2525

Standard quote

Ready to send your drawing?

Experienced help from your first quote to the finished part.