Materials · Industrial plastics

HDPE machining

Custom HDPE parts CNC machined to your drawing or sample: baffles, bumpers, rollers, spacers and more. Machined in our Aurora, Illinois shop.

HDPE at a glance

Full name
High-density polyethylene (HDPE)
Also called
Polyethylene, PE, PE 300
Known for
Light weight, low water uptake, chemical resistance and low cost
With heat
Expands more than most plastics, with a moderate heat limit
Grades
Natural, food-contact, colored, UV-stabilized and more

Parts in HDPE

HDPE parts we machine

The parts we see most often in HDPE, and why it suits each job. We machine any HDPE part to your drawing or sample, listed here or not.

Need a different HDPE part? Send the drawing, or the old part, and we’ll quote it. Request a quote

Is HDPE right for the part?

Where HDPE works, and where another plastic may suit

General guidance on how HDPE behaves. If your drawing names HDPE, we machine to it.

Where it works

Water
Takes on almost no water, so it stays at size in wet service.
Chemicals
Resists many acids, alkalis and cleaning chemicals.
Light weight
Light enough to float, and far lighter than metal.
Low cost
One of the lowest-cost plastics for machined parts.
Toughness
Takes knocks without cracking, even in the cold.
Large flat parts
Comes in large sheet, for baffles, pads and panels.

Where another plastic may suit

Where another plastic may suit
If the part needs Often used instead
Heavy or abrasive wear For heavy sliding wear and impact, UHMW lasts much longer.
Stiffness or tight fits HDPE is soft and flexes under load. Acetal is stiffer and stays closer to size.
Higher temperatures HDPE softens at moderate temperatures.
Strong oxidizing chemicals Strong oxidizing acids attack polyethylene.

Precision in HDPE

How we machine HDPE

±0.002"–±0.005" On critical dimensions, depending on the plastic

HDPE is soft and expands with heat, so it usually sits toward the wider end of our range. We confirm the critical dimensions with your quote.

  1. Heat

    HDPE softens and expands with the heat of cutting.

    We use sharp tooling and controlled cuts, and confirm the critical dimensions with your quote.

  2. Flat parts

    Large, thin plates can bow when material comes off one side.

    We machine plates evenly from both sides so large flat parts stay flat.

  3. Edges

    HDPE is soft, so cut edges and holes can leave fine burrs.

    We deburr edges and holes so parts fit and look the way they should.

Grades

HDPE grades

HDPE comes in natural, food-contact, colored and UV-stabilized grades. Name the grade on your drawing, or tell us how the part runs and we’ll suggest one.

HDPE grades
Grade Typically used for
Natural (virgin) General machined parts. White to translucent.
Food-contact grades Parts that touch food. Compliance comes with the grade’s supplier documentation.
Black UV-stabilized Outdoor parts that sit in sunlight.
Colored Color-coded parts, guards and panels.
Marine board UV-stabilized sheet for outdoor and marine parts.
Reprocessed Lower-cost parts where color and purity matter less.
Metal-detectable Food and pharmaceutical lines where stray fragments must be found. Detectable plastics

Buyer questions

HDPE FAQs

Both are polyethylene. UHMW has much longer molecular chains, so it resists wear and impact far better. HDPE is lighter-duty and costs less, which suits many baffles, pads and panels. We machine whichever your drawing names, or suggest one with your quote.

Food-contact grades of HDPE are made for parts that touch food. Compliance comes with the grade’s supplier documentation. If your drawing specifies a food-contact grade, we machine to it, or we’ll suggest one with your quote.

HDPE is one type of polyethylene. The family also includes softer low-density PE and much tougher UHMW. For machined parts, HDPE and UHMW are the common choices.

Yes. We supply HDPE sheet and rod, cut to size when you need it, through our material supply service.

Getting a quote

Start with what you have

A drawing, a sketch or the worn HDPE part itself. Our experienced team takes it from there.

When a breakdown can’t wait, ask about our expedited service