Pharmaceutical Equipment Manufacturing

Precision-Machining for Cleanroom, Fluid Control, and High-Compliance Production Systems

CDS Plastics manufactures high-performance plastic components used in pharmaceutical processing, filling, and packaging systems. From valve seats and capsule guides to sanitary fittings and wear-resistant diverters, our parts are engineered for dimensional accuracy, chemical compatibility, and integration into regulated, high-purity environments.

We machine from FDA-compliant and sterilization-ready materials when required, supporting both OEM system builds and aftermarket part replacement with tight tolerance and full traceability.

Benefits of Engineered Plastics for Pharmaceutical Equipment

Pharmaceutical systems demand components that can maintain performance under repeated sterilization, chemical exposure, and strict dimensional control.

Machined plastics offer a powerful combination of cleanability, regulatory compatibility, and long-term wear resistance, making them the preferred choice for everything from fluid handling assemblies to tablet processing lines.

  • Excellent Chemical Resistance
    Withstand aggressive cleaning agents, alcohols, and solvents used in validated CIP and SIP protocols.
  • Sterilization-Ready Materials
    Available in grades that tolerate steam autoclaving, EtO, gamma, or hydrogen peroxide sterilization without degrading.
  • Dimensional Stability
    Machined components hold tight tolerances for precise dosing, sealing, and product alignment, even in fluctuating temperatures or moisture.
  • Contamination Control
    Non-porous, smooth plastic surfaces minimize bacterial harborage and are easy to sanitize in cleanroom settings.
  • Metal & X-Ray Detectable Options
    Available for systems requiring material traceability during downstream inspection or validation processes.
  • Lightweight & Non-Corrosive
    Plastics reduce load on automated mechanisms and outperform metals in corrosive or sensitive environments.
  • Plastics for Regulated Pharmaceutical Systems

    We machine parts from high-performance plastics selected for their resistance to sterilization, cleaning chemicals, and dimensional drift. These materials are widely used in pharmaceutical applications such as tablet handling, sanitary fluid control, and packaging under strict regulatory conditions.

    Material Key Properties Common Applications
    PEEK Autoclavable, high strength, FDA and USP Class VI compliant Valve components, pump parts, fluid transfer fittings
    PPSU (Radel® R) Excellent hydrolytic stability, withstands repeated sterilization Sterilization trays, cleanroom guides, manifold components
    Acetal (Delrin®) High dimensional stability, FDA compliant, low moisture absorption Capsule diverters, gears, indexing components
    PTFE Exceptional chemical resistance, non-stick, sterilizable Seals, gaskets, diaphragms, valve seats
    Polypropylene Lightweight, chemically resistant, cost-effective Sanitary fittings, enclosures, non-load-bearing parts

    Parts for Pharmaceutical Manufacturing Equipment

    We machine critical plastic components used in pharmaceutical processing, cleanroom handling, and fluid control systems. All parts are produced to meet tight dimensional tolerances, surface quality requirements, and material compliance standards needed for regulated equipment and production environments.

    Valve Seats & Pump Components

    Precision-machined for fluid regulation and chemical compatibility in sanitary process systems.

    Capsule Diverters & Guides

    Designed to control capsule movement and product flow without contamination or jamming.

    Sterilization Tray Inserts

    Durable, autoclavable plastic components for surgical or processing equipment trays.

    Manifold Plates & Gasket Retainers

    Used in pharmaceutical fluid handling assemblies requiring repeatable sealing performance.

    Wear Components for Fill Lines

    Low-friction parts for high-speed packaging and filling systems, resistant to CIP environments.

    X-Ray & Metal Detectable Components

    Machined from specialty plastics for use in inspection-critical processes where traceability is required.

    Applications Across Pharmaceutical Manufacturing Systems

    We support pharmaceutical OEMs, integrators, and production teams with custom-machined plastic parts used in sterile, regulated, and high-throughput environments. Our components are found in systems ranging from precision filling equipment to capsule transfer and cleanroom valve assemblies.

    Tablet & Capsule Filling Lines

    Liquid Dose & Aseptic Filling Systems

    Pharmaceutical Packaging Equipment

    Cleanroom Valve & Fluid Transfer Assemblies

    Sterilization Trays & Medical Handling Fixtures

    Inspection & Detection Systems

    Laboratory & R&D Processing Equipment

    High-Speed Weighing & Sorting Systems

    Precision Machining Services for Regulated Pharmaceutical Systems

    We provide custom machining services that support pharmaceutical OEMs and production teams with precision-matched plastic parts. Whether you're building new systems or replacing components under validated conditions, CDS Plastics offers the accuracy, speed, and documentation control needed for high-compliance industries.

    CNC Milling

    Machining of complex fluid components, diverters, trays, and critical control parts with high precision and surface integrity.

    CNC Turning

    Production of concentric components such as bushings, fittings, and manifold parts with tight tolerances for fluid systems.

    Reverse Engineering

    We replicate OEM and legacy parts from physical samples or damaged components to maintain validated system functionality.

    Plastic Fabrication & Assembly

    Includes bonding, fastener installation, and custom assembly of cleanroom-compatible subcomponents.

    FDA & Sterilization-Ready Materials

    Expertise in selecting and machining FDA-compliant, ISO 10993, and USP Class VI plastics for high-compliance use cases.

    Why Pharmaceutical Equipment Manufacturers Choose CDS Plastics

    Pharmaceutical production environments require more than just precision, they demand consistency, traceability, and materials that perform under sterilization and compliance pressure. CDS Plastics brings decades of experience machining high-performance plastics for regulated equipment used in FDA-audited, ISO-certified, and cleanroom-controlled systems.

    Sterilization-Ready Material Expertise

    We machine plastics that tolerate repeated autoclave, EtO, and chemical sterilization cycles without dimensional drift.

    Reverse Engineering for Critical Systems

    Reproduce or enhance OEM parts when drawings aren’t available — ideal for legacy or custom pharmaceutical equipment.

    FDA, ISO 10993, USP Class VI Guidance

    We help you select the right plastic for cleanroom, product-contact, or traceability-critical components.

    Rapid Turnaround & Emergency Support

    Minimize downtime with expedited replacements machined in-house with full quality assurance and traceability.

    Made in the USA

    All production is completed in our U.S.-based facility under tightly controlled processes, with full documentation.

    Frequently Asked Questions

    Which plastics can withstand pharmaceutical sterilization methods?
    PEEK, PPSU, PTFE, and certain grades of polypropylene can handle repeated autoclave, EtO, gamma, and hydrogen peroxide sterilization. We’ll help match the material to your cleaning and validation process.
    Do your plastics meet FDA and USP Class VI requirements?
    Yes. We work with medical-grade plastics that are FDA compliant, ISO 10993 tested, and USP Class VI certified — depending on your system’s contact and validation needs.
    Can you reverse engineer components for pharmaceutical equipment?
    Absolutely. We specialize in replicating or improving OEM parts based on samples, helping you maintain validated system function without requiring full technical drawings.
    How tight are your machining tolerances?
    We routinely hold tolerances within ±0.005” or better depending on material and part geometry. Our team can consult on feasibility for ultra-precision pharma components.
    Do you provide material traceability and documentation?
    Yes. We provide full traceability, lot tracking, and compliance documentation upon request — critical for regulated pharmaceutical manufacturing and audits.

    Request Precision Plastic Parts for Pharmaceutical Environments

    Work with a trusted machining partner that understands the performance, compliance, and documentation standards required in pharmaceutical manufacturing. Get FDA-compliant, sterilization-ready plastic components delivered with tight tolerances and full traceability.